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Industrial Physics | Precision Barrier Testing Solutions
Featuring Systech Illinois Analyzers

Precision Barrier Testing for Tomorrow's Packaging

World-leading WVTR & OTR permeation analyzers trusted by global packaging, pharmaceutical, and food & beverage companies.

WVTR Analyzer
Standards Compliant
ASTM D3985 • F3299-18 • F1249
FITCO Support
Full Service & Calibration in India
40+
Years Experience
0.0005
cc/m²/day Min
ASTM
Certified
500+
Installations

Industry Leaders Trust Our Precision

From Fortune 500 companies to innovative startups, powering quality control globally

Reliance
Nestle
ITC
UFLEX
KHS
Amcor
Plastipak
Cambridge
Abbott
Constantia
B.Braun
Saint-Gobain

Advanced Permeation Analysis Systems

Industry-leading barrier testing equipment for films, packages, and containers

Systech AquaSense 7101

High-Precision WVTR Testing with Coulometric Technology

0.002-1000 g/m²/day
Measurement Range
±0.5%
Accuracy
P₂O₅ Coulometric
Sensor Technology
10-40°C
Temperature Range
20-90/100% RH
Controlled RH
ASTM F1249
Compliant
ASTM F3299-18
Compliant
ISO 15105-3
Compliant
No Calibration
Absolute Measurement
50 cm²
Standard Test Area
Pure Nitrogen
Gas Requirement
Films, Packages
Sample Types

Key Features

Advanced Sensor
P₂O₅ moisture sensor with dual platinum winding—absolute measurement without calibration.
Wide Range
0.002-1000 g/m²/day for high-barrier and permeable packaging.
Q-Seal™ System
Gas-free cell closure—just load film and press a button.

Systech OxySense 8101e

High-Performance OTR Testing with eMetric™ Technology

0.05-432,000 cc/m²/day
Measurement Range
0.0001 cc/m²/day
Resolution
0.015 or 1%
Repeatability
eMetric™ Coulometric
Sensor Technology
10-40°C ±0.1°C
Temperature Control
Controlled RH
Humidity System
ASTM D3985
Primary Standard
Auto-Stop™
Testing Optimization
Pure O₂ & N₂
Gas Requirement
Certified Gas
Validation Method
Films & Packages
Sample Types
Wet to Dry
Quick Conversion

Key Features

eMetric™ Precision
Industry-leading 0.05-432,000 cc/m²/day range with 0.0001 resolution.
Global Compliance
ASTM D3985, ASTM F1307, ASTM F1927, ISO 15105-2, DIN 53380-3.
Auto-Stop™
Automatically determines equilibrium, reducing test time.

Systech OxySense 8700/8701

Multi-Sample Package Permeation Testing Excellence

0.0004-2000 cc/pkg/day
Measurement Range
0.0001 cc/pkg/day
Resolution
0.0001 or 2%
Repeatability
11 Samples
Simultaneous Testing
Up to 66 Cells
Max Expansion
3+ Hours
Fast Testing Time
Films or NIST Gas
Calibration
Coulometric
Sensor Technology
Ambient
Temperature Range
Industrial N₂
Gas Requirement
100-240 VAC
Power Rating
760×590×350 mm
Dimensions

Key Features

11-Sample Throughput
Test 11 samples simultaneously with results in as little as 3 hours.
Versatile Packages
8701 adapters for bottles, pouches, bags, and various package types.
Low Operating Cost
Industrial grade nitrogen only—no special gases required.

Systech OxySense 8102e (No RH)

Ultra-Sensitive OTR Testing for Dry Conditions

0.005-432,000 cc/m²/day
Measurement Range
0.0001 cc/m²/day
Resolution
±1% or 0.015
Repeatability
eMetric™ Coulometric
Sensor Technology
15-40°C ±0.1°C
Temperature Control
No RH Control
Humidity System
ASTM D3985
Primary Standard
ASTM F1927
Film Testing
Pure O₂ & N₂
Gas Requirement
50 cm²
Test Area
High-Barrier Films
Ideal Application
Reduced Complexity
Cost Advantage

Key Features

Enhanced Sensitivity
Ultra-low detection starting at 0.005 cc/m²/day for high-barrier materials.
Simplified Operation
No humidity control system—ideal for dry testing conditions and reduced maintenance.
Cost-Effective Solution
Lower operating costs without humidity system while maintaining precision measurements.

Lyssy L80-6000

Swiss Precision WVTR Testing with Infrared Technology

0.01-6000 g/m²/day
Measurement Range
±2% or 0.01
Accuracy
Infrared Sensor
Detection Method
10-50°C ±0.1°C
Temperature Range
0-100% RH
Humidity Control
ISO 15106-3
Primary Standard
ASTM F1249
Compliant
DIN 53122-2
German Standard
50 cm²
Test Area
Fast Test Cycles
High Throughput
Modular Design
System Configuration
Swiss Engineering
Build Quality

Key Features

Infrared Precision
Advanced infrared sensor technology for fast, reliable WVTR measurements up to 6000 g/m²/day.
Wide Temperature Range
Test from 10-50°C with ±0.1°C control for comprehensive barrier evaluation.
Swiss Quality
Precision engineering with modular design for long-term reliability and easy maintenance.

Performance Metrics

Industry-leading specifications that set the standard

±0.5%
WVTR Accuracy
±0.1°C
Temp Control
0.0005
cc/m²/day OTR
Zero Drift
Coulometric

Absolute Measurement Technology

P₂O₅ coulometric sensors provide absolute measurements without calibration gas, eliminating drift issues common in carrier gas methods.

3 hrs
Fastest Test
11
Simultaneous Samples
Auto
Sample Detection
24/7
Continuous Run

High-Throughput Testing

Test up to 11 samples simultaneously with individual start/stop control. Ultra-fast results enable rapid QC decisions and production adjustments.

0.002-1000
g/m²/day WVTR
0.0005-65k
cc/m²/day OTR
10-40°C
Temperature
20-100%
RH Range

Unmatched Dynamic Range

From ultra-high barrier pharmaceutical films to permeable food packaging—one system covers your entire testing spectrum.

ASTM D3985
OTR Standard
ASTM F1249
WVTR Standard
ISO 15105
International
21 CFR Part 11
FDA Ready

Global Certification Ready

Meet all international standards for pharmaceutical, food, and packaging testing with built-in compliance documentation.

Key Advantages

What sets our barrier testing solutions apart

01

Coulometric Precision

P₂O₅ and eMetric™ sensors deliver absolute measurements without calibration—highest accuracy in the industry.

  • No calibration required
  • ±0.5% accuracy across range
  • Long-term stability
02

Global Compliance

Every analyzer meets international testing standards—results recognized and accepted worldwide.

  • ASTM D3985, F1249, F3299-18
  • ISO 15105-2 & DIN certified
  • Third-party validated
03

FITCO India Support

Comprehensive local support—spare parts, service, warranty, all handled by your authorized partner.

  • Genuine spare parts
  • Expert installation & training
  • Warranty & service contracts

Critical Applications

Where Industrial Physics barrier testing makes the difference

Food Packaging

Modified Atmosphere Packaging (MAP)

Ensure shelf-life extension for fresh produce and ready meals. OTR testing validates package integrity for MAP applications, where oxygen levels below 0.5% are critical for maintaining freshness and preventing spoilage.

<0.5% Target O₂ Level
8101e Recommended Model
Pharma Packaging

Blister Pack & Bottle Testing

Validate moisture barrier properties for pharmaceutical stability. WVTR testing ensures drug efficacy by confirming package meets ICH stability guidelines. Critical for hygroscopic formulations requiring <0.01 g/m²/day protection.

ICH Q1A Compliance
7101 Recommended Model
Flexible Films

High-Barrier Film Development

Characterize multilayer film structures for snack foods, coffee, and pet food applications. Measure ultra-low OTR values down to 0.0005 cc/m²/day for metallized and SiOx-coated films used in premium packaging.

0.0005 cc/m²/day Sensitivity
45% Waste Reduction

In barrier testing, precision isn't a luxury—it's a mandate. We've reduced stability failures from 8% to near-zero by implementing proper WVTR testing protocols. Coulometric technology eliminates the calibration drift that plagued older sensors. When you're protecting ₹50 crore worth of active pharmaceutical ingredients, the ₹1.5 crore investment in proper permeation testing isn't optional—it's insurance that pays for itself within 18 months.

Head of Packaging Development

Top-10 Indian Pharmaceutical Company | Blister & Strip Packaging Division | 25+ Years in Pharma Packaging QC

Did You Know?

Critical testing facts that impact your packaging quality

A pharmaceutical blister pack with WVTR above 0.02 g/m²/day can cause moisture-sensitive drugs to lose 15-30% potency within 6 months, leading to batch recalls costing ₹5-10 crores.

Moisture = Money Lost

AquaSense 7101 detects WVTR down to 0.002 g/m²/day

Coffee loses 50% of its aroma compounds within 2 weeks if packaged in film with OTR above 0.1 cc/m²/day. Premium brands require barrier films below 0.01 cc/m²/day for 12-month shelf life.

Freshness is Measurable

OxySense 8101e: Industry-leading 0.05 cc/m²/day sensitivity

Coulometric sensors provide ABSOLUTE measurements—no calibration gas required. This eliminates the 2-5% drift seen in carrier gas methods, saving ₹3-5 lakhs annually in calibration costs and preventing false readings.

Calibration-Free Accuracy

P₂O₅ & eMetric™ technology sets the global standard

Achieve Unmatched Barrier Testing Accuracy—Starting Today

Join 500+ global brands reducing packaging defects by 45% with ASTM-compliant WVTR & OTR analyzers. Get expert support from India's #1 testing equipment distributor.

ASTM Compliant D3985, F1249, F3299-18 certified analyzers with absolute measurement accuracy
Complete India Support by FITCO Spare parts, installation, training, calibration—all covered locally
Reduce Scrap Costs by 30%+ ROI in 6-12 months through early defect detection & quality optimization

Why Choose Us?

24-48 Hours
Expert Response Time
Installation and After Sales Service
End to End Support